Viper100A-E Vipe...

  • 2022-09-23 11:31:33

Viper100A-E Viper100ASP-E

GENERAL FEATURES Adjustable switching frequency up to 200 kHz Current mode control Soft start and shutdown control Automatic burst mode operation Standby conditions Capable of meeting "Blue Angel" criteria (<1W total power consumption)
Internal Trim Nano Reference Low Voltage Lockout Hysteresis Integrated Startup Power Over-Temperature Protection Low Standby Current Adjustable Current Limit Block Diagram

illustrate
Viper100A-E/ASP-E, using Vipower M0 manufacturing technology, combines the most advanced pwm circuit and optimized high voltage vertical power mosfet (700V/3A) on the same silicon wafer.
Typical applications include off-line power secondary power wide 50W range conditions and single range 100W or double configuration. Both are compatible with either primary or secondary regulation loops when compared to discrete solutions. Burst mode operation is an additional feature of this device that provides the ability to operate in standby mode with no additional components.

Pin Description Drain Pin (Integrated Power mosfet Drain): Integrated power mosfet drain pin. It is turned off during normal operation by integrating a high voltage current source. The device is able to handle unwinding currents during normal operation, ensuring itself against voltage surges, PCB stray inductance and allowing unbuffered operation with low output power.
Source pin:
Power mosfet source pin. Primary side circuit common ground connection.
VDD pin (power supply): This pin serves two functions:
●Corresponding to the low voltage power supply of the circuit control part. If VDD is lower than 8V, the startup current source is activated and the output power mosfet is turned off until the VDD voltage reaches 11V. At this stage, the internal current consumption is reduced, the VDD pin draws about 2 mA, and the comp pin is tied to ground. After that, the current source is turned off and the device tries to switch again by passing.
● This pin is also connected to the error amplifier to allow primary and secondary regulation configurations. In case of one-stage regulation, an internal 13V trim reference voltage is used to keep VDD at 13V. For secondary regulation, A between 8.5V and 12.5V will be put on the VDD pin through a transformer design to trap the output of the transconductance amplifier in a high state. The compressor pin acts as a constant current source and can be easily connected to an optocoupler. Note that any overvoltage due to a fault in the regulation loop is still passed by the error amplifier through the vdd voltage, which cannot exceed 13v. The output voltage will be slightly higher than nominal, but still within the controllable range.
Compensation pin This pin provides two functions:
● It is the output of the error transconductance amplifier, allowing the connection of a compensation network to provide the transfer function required for the regulation loop. Its bandwidth can be easily adjusted to the required value and the usual component values. As mentioned above, the secondary regulation configuration also goes through the compressor pins.
● When the compressor voltage is lower than 0.5V, the circuit is turned off and the power mosfet has zero duty cycle. This function can be used to switch off the converter and is automatically activated by the regulation loop (regardless of configuration) at negligible output power or open load conditions.

OSC pin (oscillator frequency): RT - The coiled tubing must be connected on the network to define the switching frequency. Please note that despite having RT connected to VDD, there will be no noticeable frequency change in VDD changes from 8V to 15V. When connected to an external frequency source, it also provides a synchronization function.
Connection Diagram (Top View)

Typical circuit with auxiliary power supply feedback

Offline power supply with optocoupler feedback

Operating Instructions Current Mode Topology:
The current mode control method, like the one integrated in the Viper100a-E/ASP-E, uses two control loops - an inner current control loop and an outer voltage control loop. When the power mosfet output transistor is turned on, the inductor current (transformer primary side) is monitored with sensor mesh technology and converted to a voltage proportional to this vs current. When vs reaches vcomp (amplified output voltage error), the power switch is off. Therefore, the outer voltage control loop defines the inner loop to regulate the peak current through the power switch and the transformer primary winding. Due to the inherent input, good open-loop DC and dynamic line regulation voltage feed-forward characteristics of current-mode control are ensured. This improves line regulation, instantaneous correction for line changes, and better stability of the voltage regulation loop.
The current mode topology also ensures good confinement in short circuit conditions. In the first stage the output current increases slowly with the dynamics of the regulation loop. Then it hits the max limit current internal setting and eventually stops because the power on VDD is no longer correct. For specific applications, the maximum peak current internal setting can be overridden by externally limiting the voltage offset on the comp pin.
The integrated blanking filter is turned on in the integrated power mosfet. This feature prevents switching pulse termination capacitors or secondary rectifier reverse recovery times during abnormal or premature primary current spikes.
Standby Mode Standby operation at near on-load conditions automatically results in Burst Mode operation allowing secondary side voltage regulation. Burst mode operation from normal transition power pstby is given by: where?
lp is the primary inductance of the transformer. fsw is the normal switching frequency. Istby is the smallest controllable current that corresponds to the device functioning properly. This current can be calculated as:
TB+TD is the sum of blanking time and propagation time for internal current sensing. and comparators, and roughly represent the minimum turn-on time of the device. NOTE: PSTBY may be affected by converter efficiency at low loads and must include power drawn on the primary auxiliary voltage.

Once the power falls below this limit, the auxiliary secondary voltage begins to increase. regulation level above 13V, forcing the output voltage of the transconductance amplifier to a low state (vcomp VIPER100A-E/ASP-E meets Germany's new "Blue Angel" standard, and the total power consumption is less than 1W when working in standby mode. The output voltage remains at a normal level with low frequency ripple corresponding to burst mode. The amplitude of this ripple is very low because of the output capacitance and low output current conditions. Normal operation automatically resumes higher than pstby when power is restored to higher.
High voltage startup current source The integrated high voltage current source is in the startup phase. This current is partially absorbed by the internal control circuit into standby mode, reducing power consumption, and supplied to an external capacitor connected to the VDD pin. Once the voltage on this pin reaches the high voltage threshold vddon's uvlo logic, the device goes into active mode and starts switching. The start-up current generator is turned off and the converter should normally supply the required power on the VDD pin through the auxiliary winding of the transformer.
In the event of an abnormal condition where the auxiliary winding cannot supply a low voltage supply current to the VDD pin (i.e. the converter output is shorted) the external capacitor discharges the uvlo logic to the low threshold voltage vddoff, and the device returns to the inactive state , where the internal circuitry is in standby mode and the startup current source is activated. The converter enters an endless start-up cycle, starting with a start-up duty cycle defined by the ratio of charge current to discharge current as the device attempts. By design, this ratio is fixed between 2A and 15A, which will provide a 12% startup duty cycle while consuming about 0.6W at startup at a 230VRMS input voltage. This low start-up duty cycle prevents the application of stress on the output rectifier and the transformer in the event of a short circuit.

External clock synchronization:
When connected to an external frequency, the OSC pin provides a source of synchronization capability. A possible schematic, adjusted for specific needs. If using the suggested schematic, the pulse duration must be kept at a low value (500ns is sufficient) to reduce consumption. The optocoupler must be able to pass the phototransistor.
The primary peak current limits the primary Idpeak current, so a simple circuit can be used. The circuit based on Q1, R1, and R2 clamps the voltage to a value in the range of 220kΩ for the comp pin: R1+R2 in order to limit the device's primary peak current to a value.
Over-temperature protection Over-temperature protection is based on chip temperature sensing. The temperature at which the minimum connection point is over-temperature interrupted is 140°C, while the typical value is 170°C. When the junction temperature drops to the restart temperature threshold typically 40°C below the shutdown value

Electrical Overstress Electrical overstress intensity due to severe fluctuations in input voltage or lightning. Following layout considerations is sufficient to prevent catastrophic damage most of the time. However, in some cases, a voltage surge through the transformer-coupled auxiliary winding can exceed the absolute maximum voltage rating of the VDD pin. Such an event may trigger the VDD internal protection circuit, which may be damaged by the high voltage discharge current of the VDD bulk capacitor. Simple rc filters can be used to increase the immunity of the application to such surges.

Input Voltage Surge Protection

Layout Considerations Some simple rules ensure proper operation of switching power supplies. They may be divided into two categories:
– Minimize the power loop: The corresponding path of the switching power supply current must be carefully analyzed and the inner loop area must be as small as possible. This avoids radiated EMC noise, magnetically couples conducted EMC noise, and provides improved efficiency by eliminating parasitic inductances, especially on the secondary side. - Use different tracks for low level and power signals: Interfering signals and power due to mixing can cause instability and/or abnormal behavior of the unit in the event of severe power surges (input overvoltage, output short circuit...).
For vipers, these rules apply as shown.
– Loops C1-T1-U1, C5-D2-T1 and C7-D1-T1 must be minimized.
– C6 must be as close as possible to T1.
– Signal parts C2, ISO1, C3 and C4 are connected directly to the power supply of the device using dedicated rails for connection

Recommended layout