What "hardware" equipment should be equipped in the manufacturing industry under the high-quality and rapid development

With the frequent appearance of words such as "Made in China 2025", "Intelligent Manufacturing" and "Industry 4.0", China's manufacturing industry has ushered in the fast lane of development. As an industrial mother machine, machine tools are inextricably linked with many industries. With the development of the manufacturing industry, many upstream and downstream machine tools have ushered in development opportunities, and also brought a huge potential market to the machine tool industry, among which metal cutting machine tools are the most obvious.

Metal cutting machine tools are the most widely used and the largest number of machine tools. They are machine tools that process various metal workpieces by cutting, grinding or special processing methods to obtain the required geometric shape, dimensional accuracy and surface quality. At present, metal cutting machine tools are the main equipment for processing mechanical parts, and the workload it undertakes accounts for about 40%-60% of the total machine work in general machinery manufacturing plants.

Strong foundation to help intelligent manufacturing, machine tool equipment first

As the most influential machine tool event in the Midwest, the 2019 Zhengzhou Machine Tool Exhibition - Metal Cutting Machine Tool Exhibition Area brings together a large number of well-known machine tool manufacturers at home and abroad, with hundreds of brands on display, over a thousand complete machines and equipment, and exhibits covering metal cutting Machine tools such as turning, milling, grinding, planing, drilling, machining centers, and gantry processing of machine tools.

How to solve the high reliability, high speed, high precision, high stability, simplified operation process and many other problems of the industrial "mother machine" that plague the central manufacturing industry, and what new changes will the new machine tools bring to the central manufacturing industry? What excellent machine tools will be on stage? All the mysteries are revealed at the 2019 Zhengzhou Machine Tool Exhibition!

Next, follow the editor to see how the machine tool interprets "new intelligence"

01. Machining Center:

Dongtai Seiki

VP, SH series machining center

The VP high-speed series is specially designed for high-speed machining of parts. The main speed BBT-40 spindle is equipped with a high-torque motor, supplemented by a central water outlet and a spindle cooling device to ensure processing capacity and accuracy requirements.

SH horizontal series. The model is mainly developed for the processing needs of aluminum alloy parts. It comes standard with a 15000 built-in spindle, with a horsepower output of 18.5/26/37 KW and a torque output of 95/171/250 Nm. High speed and high horsepower.

Tsugami, Japan

VL3, VL4 vertical machining center

The stroke is long (X/Y/Z: 700/450/350) mm, the motor output is 13/3.7 kW, and the maximum torque is 82.8 N?m; the spindle taper is equipped with a double-sided contact shank (BIG-PLUS BBT30) Widely used in IT, AO, automotive and other industries.

De Young CNC

DV-850+, FX-400 economical five-axis machining center

The exhibited DV-850+ Y-axis adopts two 35mm roller linear guides, which can meet the high rigidity requirements during heavy cutting, and can also achieve high-speed displacement and high-precision machining. Speed (X/Y/Z axis) 48/48/48m/min.

Juoka

High-speed bridge five-axis machining center CBS500-535, linear motor five-axis milling and turning machining center CS500-5C161

The high-speed bridge five-axis machining center CBS500-535 adopts a new integrated bridge structure, with a 30000rpm HSK E40 built-in motorized spindle, the three-axis rapid movement speed reaches 30m/min, and the servo direct drive turntable realizes five-axis linkage processing.

The linear motor five-axis milling and turning machining center CS500-5C161 is a high-rigidity gantry structure equipment. The X/Y/Z axes are all equipped with linear motors and grating scales. It has the characteristics of high speed and high precision. , with 36000rpm HSK E32 built-in motorized spindle, positioning accuracy: ±0.0015/300mm, repeat positioning accuracy: ±0.001mm, the maximum speed of the turntable reaches 2000rpm, realizing milling and turning compound five-axis linkage processing.

Neway CNC

HE63D horizontal machining center, VM1150S vertical machining center

Horizontal machining center HE63D This series of models adopts high-speed and high-power electric spindle, with high spindle speed and low vibration, which effectively improves workpiece quality and processing efficiency. It is suitable for the processing of high-precision box parts, such as: engine cylinder block, machine tool spindle box, medical equipment, aerospace and other industries.

The vertical machining center VM1150S is a medium-sized machine tool. The whole machine adopts a fixed column and a movable cross slide structure. It is suitable for medium and small batches of complex parts such as medium-sized boxes, plates, discs, valves, and shells. processing. The workpiece can automatically and continuously complete the processing of various processes such as milling, drilling, boring, expanding, reaming, countersinking, and tapping after one clamping. After the optional CNC rotary table is added, 4-axis/5-axis machining of complex parts can be performed.

Hengwei

DHV965 (Carba Aluminum Wheel Processing Special Machine), HV870 (Car Aluminum Wheel Processing Special Machine)

The equipment inherits the advantages of the traditional gantry machine tool's basic frame with strong rigidity and stability, and introduces the international advanced dynamic rigidity design concept to optimize the moving parts, so that the machine tool has stronger rigidity and better fast response characteristics. The machine tool comes standard with five feed axes X, Y, Z, A and BT40-8000rpm high rigidity direct-connected spindle. It can be used to process 22.5*9.0 truck aluminum wheels and bus aluminum wheels. It is equipped with an automatic tool change system as standard. It can continuously complete the precise machining of milling, drilling, expanding, reaming and boring in one clamping, realizing the processing program and shortening the production cycle. So that users can obtain good economic benefits.

HV870 (special machine for car aluminum wheel processing) is based on the vertical machining center, which introduces the international advanced dynamic rigid design concept, optimizes the moving parts, strengthens the main shaft parts, makes the machine tool more rigid, and has better fast response characteristics. . Standard X, Y, Z three linkage feed axes and BT40-15000rpm high-speed direct-coupled spindle. It can be used to process car aluminum wheel series of 28 inches and below.

There are also Guosheng, Chenghai, Jintai, Jansen, Zhiheng, Groot, Nordson, Yuyang, Beitian, Chunshang, Xingtu, Huayou, Beauchamp, Groot, Jiangnan, Zhongao, Yonglida , Zhongnan, Saw Steel, Pruitt, Dejiang, Qiao Yang, Ruihuan, Senda, Siji, Tianchengfeng, Mohs, Pusen, and Xingyu brought the processing center to the exhibition, and more wonderful exhibits were exhibited at the exhibition site.

02. Gantry machining center

De Young CNC

GP5032Z Ultra High Performance Gantry Machining Center

The base of the all-in-one machine adopts three 55mm roller linear rails, which supports more evenly and eliminates the problem of the sag of the worktable. With the ultra-high rigid worktable, the whole machine has stronger bearing capacity and transverse cutting rigidity.

Joe Young NC

DRV3022 Gantry machining center DRV series

Heavy-duty high-efficiency and high-precision gantry machining center, strict quality, beyond the competition standards of the industry. Line rail model, with precision roller line rail, has the comprehensive performance of high rigidity heavy duty cutting and high precision machining; it is very effective for precision mold and machining with direct-connected high-speed spindle. The reinforced structural rigid bed, with the increased horsepower spindle motor and spindle, shows the powerful cutting force of cutting iron like mud, suitable for high-speed precision machining, optional gear head, belt type, direct-coupled spindle, can be matched with various The additional milling head of the type can provide automatic pentahedron and vertical and horizontal double output pentahedron models. In response to various processing needs, it is widely used in the field of automobile mold precision machinery manufacturing and has won a good reputation from customers.

Shinno Precision

SP-1325 gantry machining center, on the basis of inheriting the advantages of traditional gantry machine tool base frame with strong rigidity, symmetrical structure and strong stability, introduces the international advanced dynamic rigid design concept, and optimizes the design of moving parts. The machine tool has large torque and good fast response characteristics. The size of the worktable is 2500×1100mm, the maximum load is 4000kg (X/Y axis adopts roller wire gauge), X/Y/Z stroke: 2600/1400/800mm, the end face of the spindle to the table top Distance: 150-950mm. It is suitable for the needs of various mechanical processing fields such as automobiles, molds, aerospace, military industry, hardware and so on.

Jugang Precision

The 2015 Longmen Machining Center adopts GB300 high-grade resin sand castings, which are tempered, vibrated and naturally aged to eliminate internal stress. The design of the ultra-wide column and the contact area of the beam is enlarged to eliminate the vibration caused during processing to the greatest extent. The spacer, the bearing seat and the body are matched with grinding and shovel to ensure the accuracy of the three-point concentricity of the lead screw.

In addition: Hengwei, Dejiang, Renyu, Chunshang, Hengli, Pengrui, and Taizheng will also bring the Longmen Machining Center to the exhibition, and more exciting exhibitors will be locked in their booths.

03. Lathe

Dongtai Seiki

TCS series CNC lathe

TCS series CNC lathes use finite element analysis (FEA) as auxiliary design to optimize the structure and strengthen the rigidity of the structure. It is also equipped with a servo turret to reduce non-processing time. Others such as cutting elimination and human factors engineering have also been improved. , to provide you with higher rigidity, high efficiency and cost-effective CNCN lathes.

Tsugami, Japan

B0125-III CNC lathe, M08J-II, M08SY-II

The B0125-III CNC lathe can complete the eccentric, side hole and side milling processing of the back side while processing the front side; realize the complete simultaneous processing of the main and auxiliary shafts;_

M08SY-II uses Y-axis control, the main and auxiliary can process complex shapes; on the basis of turning, drilling and boring, side milling can be performed, and the product can be processed at one time

M08J-II can be used for turning, drilling and boring; the X-axis adopts high rigidity hard rail, which can correspond to heavy cutting; the thermal displacement correction function realizes high-precision machining;

Citizen

Citizen walking machine L32 XⅡ

Citizen Miyano BNA-42S

Citizen CNC lathe L32 XII is a CNC automatic lathe with movable spindle box. It adopts modular design, which can realize freely combined functional modules, realize the best mechanical structure, and switch the specifications of the guide bush model and the non-guide bush model.

Citizen Miyano BNA-42S is a multi-processing CNC automatic lathe equipped with a double-spindle single-turret, which can perform back machining, and has both high performance and easy operability. All axes use slide rails, heavy cutting, and extended tools. life

Neway

CNC Horizontal Lathe NL201HA

This series of CNC machine tools is a CNC lathe for small and medium-sized CNC lathes for disc sleeve parts, 45° overall inclined bed, parallel plastic-coated guide rails, high rigidity, easy chip removal, lathe spindle produced by imported Klingberg universal grinder, high precision, runout Small, Taiwan hydraulic tool post, stable operation, fast indexing speed, high reliability, full-length chain plate chip conveyor, realizes comprehensive, fast and efficient chip removal, suitable for processing inner and outer cylindrical surfaces, conical surfaces, stepped surfaces , groove, spherical and other various surfaces of revolution, various metric, inch internal and external threads. Widely used in bearings, automobiles, gears and other industries.

little iron man

QT200, QT160, CJK0636 CNC lathe

QT200

It is a high-speed, high-precision and high-reliability CNC lathe. The spindle motor uses a high-power variable frequency motor or a servo motor to meet the requirements of powerful cutting and a wide range of speed regulation. For convenience and high precision, the bed guide rail adopts a 30° inclination angle, which improves the rigidity of the machine tool and facilitates chip removal; the central screw makes the running speed more stable and high-speed, and the machine tool can choose 6 or 8-station or 12-station turret, Conducive to cutting more complex parts.

QT160 CNC lathe

The CNC lathe adopts a reasonable structure design, the rigidity of the bed is strong, and the large stroke of the carriage is the highlight of the machine tool. The large carriage travel allows the machine to have more tool clamping positions. At the same time, it can also be equipped with different power milling heads according to customer requirements, which can process more complex parts. The rigidity of the machine bed ensures the stability of the machine tool whether in the turning-milling compound system or when turning large threads.

CJK0636 CNC lathe

The tool row method improves the processing efficiency, accuracy and stability; the triangular protective cover improves the protection and chip removal of the machine tool; sex.

In addition, Jintai, Jugang, Nordson, Yuyang, Beitian, Yunnan CY, Yonglida, Kailan, Maixingtu, Box, Hongwei, Dejiang, Tianchengfeng, and Erji will also bring new lathes to the exhibition. For more equipment details, please visit the booth to experience it yourself.

04. Grinder

Taiwan key and

Key and CNC Cylindrical Grinder JHP-2003CN

CNC Internal Grinder JHI-150CNC+Robot

Center hole grinder JHG-1510

CNC Cylindrical Grinder JHP-2003CNC

The machine bed is made of high-grade Meehana cast iron, and the upper slide surface is treated with Turcite-B precision spade treatment. The 0.0005mm optical scale is high-resolution closed-loop feedback control. The spindle head is designed with a bushing, and the front and rear ends are used P4 grade precision bearing support, high processing stability, suitable for heavy cutting, the stern tube movement is driven by hydraulic pressure, which makes the workpiece loading and unloading more convenient.

CNC Internal Grinder JHI-150CNC+Robot

The body is made of high-grade Meehanna cast iron, which has been stewed and precision machined. It is durable and ergonomically designed. It is easy to operate and has high precision. Fully automatic grinding, rough grinding, dressing, fine grinding, non-spark grinding cycle action High, easy to operate, greatly increase production capacity, suitable for mass production and a variety of small quantities of workpieces, the spindle head drive adopts high-precision roller bearings, high precision, high rigidity, quiet rotation, and can rotate at an angle of 8 degrees in the front and 8 degrees in the back. It is suitable for work grinding with large inclination. The feed shaft adopts UP grade roller type linear slideway with servo motor drive, which can do rapid displacement, accurate positioning, blind hole grinding, end face grinding, taper grinding and other automatic functions. Electronic control system Completely composed of high-grade electrical components and complies with European safety. The inside of the electric control box is dust-proof and waterproof, and the electrical system has self-detection function and is equipped with warning lights. Reduce the preparation lead time and improve the processing efficiency. The bed surface adopts forced oil feeding type, which can reduce friction; the bed table has a heat dissipation design and a strong structure with stable precision.

Center hole grinder JHG-1510

When specially designed for cylindrical grinding, it is necessary to improve the center hole of the precise geometry, such as the center hole positioning and grinding of cutting tools, tool holders, spindles, gear transmission shafts, etc.

Houtman

The peripheral grinder H400 can realize the grinding of various non-standard tools

Special-shaped grinding machine SOD31 is equipped with HEIDENHAIN grating, fully closed-loop control

Compound grinder CG45 one clamping, no need for repeated positioning

In addition, Chenggong, Wangpan and Tianjin Erji also brought grinding machines to the exhibition.

05. Drill press

Juoka

High-speed and high-precision drilling, milling and tapping center CT7001

High-speed and high-precision drilling, milling and tapping center CT7001. It adopts 12000rpm BT40 high-torque spindle, the tool change time of the tool magazine is 1.2 seconds, and the three-axis rapid traverse speed is 60×60×60m/min. Optional DDR/DDRT four-axis.

heck

EBD16 Gantry CNC Drilling Machine

GD1212 CNC Drilling Machine

The main structure of GD1212 CNC drilling machine is gantry type, which greatly increases the stability, rigidity and precision retention of the machine tool; , protection system, chip removal and cooling system, electrical control system and other main parts.

The main structure of BD16 gantry CNC drilling machine is gantry type, which greatly increases the stability, rigidity and precision retention of the machine tool during processing; the machine tool consists of main key large parts, main motion system, feed motion system, tool magazine auxiliary system, pneumatic system, It consists of main parts such as lubrication system, protection system, chip removal and cooling system, and electrical control system. The main key parts of EBD16 gantry CNC drilling machine are composed of bed, table, column, saddle, headstock, etc. The main key parts are made of HT300 high-strength gray cast iron, which is durable and has the characteristics of good precision retention.

In addition, Taiming, Boseman, Nanjing Siji, Wharton and Tianma also brought high-end drilling machines to the exhibition.

The 15th China Zhengzhou International Machine Tool Exhibition

Exhibition time:

June 4th 9:00-16:30

June 5th 9:00-16:30

June 6th 9:00-15:00

Venue: Zhengzhou International Convention and Exhibition Center

Official website: www.hm-zif.com

Visit Hotline: 0371-86680231